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Direct Extruder Integration Automated PP Strap Winder

Jiaxing Chuanqi Machinery Equipment Co., Ltd.
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    Buy cheap Direct Extruder Integration Automated PP Strap Winder from wholesalers
     
    Buy cheap Direct Extruder Integration Automated PP Strap Winder from wholesalers
    • Buy cheap Direct Extruder Integration Automated PP Strap Winder from wholesalers
    • Buy cheap Direct Extruder Integration Automated PP Strap Winder from wholesalers

    Direct Extruder Integration Automated PP Strap Winder

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    Brand Name : CHUQI
    Model Number : CQA819PD
    Price : USD/RMB
    Payment Terms : T/T
    Supply Ability : 600SETS
    Delivery Time : 60DAYS
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    Direct Extruder Integration Automated PP Strap Winder

    Direct Extruder Integration Automated PP Strap Winder
    Overview

    The CQA819PD fully automatic PP strap winder supports direct parallel winding from the extruder, eliminating the need for intermediate accumulator stands or buffer equipment. After cooling, the strap enters the winding station directly from the extruder exit, while the dancer constant tension system compensates for minor speed fluctuations between extrusion and winding. This direct integration not only simplifies line layout but also reduces the exposed strap length, lowering dust contamination and accidental stretching. The machine winds two 8-19 mm PP straps simultaneously, achieving efficient, compact extrusion-to-winding integrated production.

    Technical Specifications
    ParameterSpecification
    ModelCQA819PD
    Extruder connectionDirect parallel winding (no accumulator needed)
    Simultaneous straps2
    Winding speed range50 - 300 m/min
    Tension adjustmentDancer constant tension (auto speed compensation)
    Strap width range8 - 19 mm
    Max package outer diameter500 mm
    Installation position1-2 m downstream of extruder
    Continuous operation24/7
    Key Features
    • Direct connection - Eliminates accumulator and buffer rollers, simplifies line.
    • Speed adaptive - Dancer constant tension automatically compensates extrusion/winding speed differences.
    • Two straps at once - One machine delivers double output without added complexity.
    • Reduces contamination - Short exposed strap path lowers dust and oil pick‑up.
    • Prevents stretching - Fewer rollers reduce accidental strap deformation.
    • Easy installation - Place after extruder cooling section; no line foundation modification needed.
    • Automation ready - Can communicate with extruder PLC for coordinated control.
    Frequently Asked Questions
    Does direct extruder integration require retrofitting my existing line?
    No. Simply place the CQA819PD 1-2 meters after the extruder cooling bath or air‑cooling section, then re‑thread. Your existing accumulator can be kept or removed.
    How does the winder handle extruder speed fluctuations?
    The dancer constant tension system continuously senses strap sag or tension and automatically adjusts winding motor torque and speed to absorb differences, ensuring smooth winding.
    When winding two straps simultaneously, can each side have its own speed control?
    Both straps share the same extruder speed, but each winding station has an independent dancer tension control, allowing individual tension adjustments for minor side‑to‑side differences.
    If the extruder stops temporarily, will the winder stop automatically?
    Yes. By connecting signals, the extruder stop signal can be sent to the winder PLC, which will slow down and stop to avoid strap accumulation or tearing.
    Does direct integration improve strap quality?
    Yes. The shortened path from extrusion to winding reduces friction and bending over intermediate rollers, resulting in better surface finish and improved dimensional stability.
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